Waterjet cutting is a highly versatile and precise method of cutting a wide range of materials using a high-pressure stream of water mixed with an abrasive substance. At SchGo Engineered Products, we utilize advanced waterjet cutting technology to deliver superior results for various applications. In this blog, we will explore how waterjet cutting works and why it is a preferred choice for precision and versatility in modern manufacturing.
How Does Waterjet Cutting Work?
Waterjet cutting involves directing a high-pressure stream of water, often mixed with an abrasive material like garnet, to cut through materials. Here’s a step-by-step overview of the process:
Generating High Pressure: Water is pressurized to extremely high levels, typically between 30,000 to 90,000 psi, using a specialized pump.
Creating the Cutting Stream: The high-pressure water is forced through a small nozzle, creating a fine jet of water moving at high speeds. When an abrasive is added, it enhances the cutting power of the waterjet.
Cutting the Material: The high-speed jet of water, with or without abrasive, is directed at the material to be cut. The force of the jet erodes the material, creating precise cuts.
Controlled Movement: The waterjet cutting head is moved along the material according to pre-programmed paths, typically controlled by CNC (Computer Numerical Control) systems, ensuring high precision and repeatability.
Advantages of Waterjet Cutting
Waterjet cutting is highly precise, offering detailed cuts with tight tolerances, essential for exact dimensions. It’s versatile, cutting various materials like metals, ceramics, glass, stone, composites, rubber, and foam, suitable for many industries.
A key advantage is that it generates no heat, preventing heat-affected zones (HAZ) and maintaining material integrity. Its narrow cutting width minimizes material waste, optimizing usage and reducing costs. Environmentally, it doesn’t produce hazardous fumes or gases, and water and abrasive can often be recycled, reducing waste. Additionally, it yields smooth, clean edges, reducing the need for secondary finishing and saving time and costs.
Applications of Waterjet Cutting
The versatility and precision of waterjet cutting make it suitable for a wide range of applications across various industries:
Aerospace: Cutting intricate components for aircraft and spacecraft that require high precision and minimal thermal distortion.
Automotive: Manufacturing custom parts, gaskets, and components with complex shapes and tight tolerances.
Architecture and Construction: Creating detailed designs in stone, glass, and metal for architectural elements and construction components.
Electronics: Cutting delicate and intricate parts for electronic devices and enclosures without damaging sensitive materials.
Medical: Producing precise components for medical devices and equipment that require exact dimensions and smooth finishes.
Art and Design: Crafting intricate patterns and designs in various materials for artistic and decorative purposes.
For more information about our waterjet cutting services or to discuss your specific project requirements, please contact SchGo Engineered Products. Let us help you achieve precision and versatility in your material processing needs.
